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Zimei TechnologyEnterprise AI · Development and delivery
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Quality Exception Demo

Handle Quality Holds in One System.

Suitable for incoming materials, production process and finished product quality inspection. The actual measured values, inspection standards, batch status and owner are kept in the same record, and the site knows where to stop and who will handle it next.See the Exception Workflow

How to handle an exception

Out of Spec? Hold the Batch Until Re-inspection.

Measured OD25.18 mm

24.90Requirement limit 25.0025.20

current batchThe batch is suspended first

The next process will not be entered before retesting and measuring tool records are completed.

Next
  1. The inspector makes a second retest
  2. Quality manager confirms the results

Three kinds of on-site anomalies

Use three inspection records to see how this system handles it.

You can view what to do next on site when the dimensions are out of tolerance, the appearance is to be graded, and the process records are incomplete.
Quality managementException handling
Unusual today3 items to do
Pending today3 abnormal records

To be retested 1 · To be supplemented 1 · To be judged 1

To-do records
Select an exception

View inspection results and processing arrangements.

Formal system panorama

Hold the Batch. Re-inspect. Then Rework or Release.

In another on-site situation, the relevant readings, batch status and processing personnel will also change.
Manufacturing QAException handling panorama
batch M-2407-17

What to Check

Measuring Tools and EquipmentReadings, equipment and calibration records
On-site photosLocation, extent and defect photos
Drawings and standardsDrawing version and inspection requirements
MES batchOperation, batch and in-process status
quality gatebatch pause
current batchM-2407-17
25.18 mmRequired upper limit 25.00 mm
Need to add
The final inspection operator makes a second measurement
final confirmation
On-site quality manager

Next, deal with it like this

inspectorRetest, take photos or make additional records
Quality managerDecision to rework, release or expand inspection
Rework/releaseThe processing results are returned to the production site
quality recordKeep readings, standards and decisions
current batchBatch M-2407-17 has been suspended; after retesting is completed, the quality manager will decide whether to rework or release.

About this demo

A Complete Quality Workflow—not Just an Inspection Record.

  • Can see it hereActual measured values, inspection requirements, missing records, and division of labor between inspectors and quality managers.
  • Verify in the projectMeasuring tool or equipment retrieval, drawing version, batch suspension, quality approval and existing system integration.

The page uses self-built inspection data, does not connect to equipment or production systems, and does not change on-site records.

Develop a similar quality inspection system

Build Quality Exception Management Around Your Process.

Tell us what to check, how exceptions are currently circulated, and who decides to release them. We will give you the product scope, access method, quotation and schedule.
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